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Cryoshoes Support Specifications
Scope
This
specification covers the requirements for the design, fabrication and
use of our pre-insulated low temperature pipe supports. These supports
are for pipes having surface temperature ranges of –460 ˚F (-273 ˚C )
to 280 ˚F (138 ˚C ).
General Requirements
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A. |
ANSI/ASME
B31.1 & B31.3 |
B. |
Manufacturers
Standardization Society SP-58, 69, & 89. |
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A. |
Vertical,
lateral and axial support design load limits. |
B. |
Vertical,
lateral, and axial support design travel limits. |
C. |
Temperature
of the cryogenic pipe support, at the pipe surface, and ambient conditions. |
D. |
All
test or pre-operational loads that may exceed normal operating
conditions. |
E. |
Any
dimensional clearances needed during installation and operation
should be specified. |
F. |
Material
for any items that will be welded directly to the pipe. |
| G. |
All
loading and displacements caused by seismic, hydraulic surge, or
other disturbances. |
| H. |
Temperature
at the support steel. |
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Upon
request by the purchaser or the end user, design calculations of
supports will be made available for review.
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Upon
request by the purchaser or the end user, localized stress
calculations for lugs and other welded attachments will be made
available for review.
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Prior
to placing an order, all special requirements such as mill test
reports, material certification or non-standard materials must be
specified.
Design
Criteria
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The
load bearing insulating materials used in the pre-insulated pipe support shall be the
same material that was used to rate the support.
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At
the request of the end user or the purchaser, we will make available
compressive strength and thermal conductivity testing results of the
high density polyurethane in the format provided by MSS SP-89. Testing
will be done at the maximum temperature of -196oC .
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A
description of the quantity of load that can be applied to the support
shall be provided for evaluation upon request. A minimum safety factor
of 5 at the system design temperature shall be used to determine the
maximum load.
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Testing
for compressive strength properties shall comply with ASTM D1621, the
standard testing method, for compressive properties of Rigid Cellular
Plastics.
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Testing
for thermal conductivity shall comply with ASTM C177, Steady State
Heat Flux Measurements and Thermal Transmission Properties, by means
of the Guarded Hot Plate Apparatus.
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Load
bearing element capacity shall be demonstrated at the system design
temperature and load.
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The
pre-insulated pipe support assembly shall exert enough clamping force to
assure that the support will move axially with the pipe and will not
slip when under design conditions.
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All
slide plate surfaces shall be designed so that the coefficient of
friction will be limited to .1 for the design life without requiring
lubrication. Any friction reducing material that requires bonding
shall be bonded to a backing structure prior to shipment.
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High
density polyurethane shall have the following maximum thermal
conductivity:
A. |
10
lb./cu.in. foam - .114 BTU-in/hr-ft2 – oF (.0164 W/m- o K) |
B. |
14
lb./cu.in. foam - .12 BTU-in/hr-ft2 – oF (.0173 W/m- o K) |
C. |
20
lb./cu.in. foam - .22 BTU-in/hr-ft2 – oF (.0320 W/m- o K) |
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Fabrication
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All
polyurethane foam shall be monolithic and molded oversized so that
excess material shall be removed by cutting to achieve the final
finished dimensions, the outer skin shall be removed.
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The pre-insulated pipe support shall:
A. |
Come
pre-assembled with sufficient insulation extending past the outer
metal jacket, allowing the pipe insulator to butt the line
insulation against it. |
B. |
All
exposed surfaces will be coated with mastic to protect the foam
from moisture and UV degradation. The mastic will have a minimum
perm rating of .02 (ASTM E-96). |
C. |
The
vapor barrier between the metallic jacket and the insulating
material will also have a perm rating of .02. |
D. |
The
ID and OD dimensions of the insulation shall conform to ASTM
specification C585 unless otherwise specified. |
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Designs
having sliding surfaces shall incorporate two slide plates at each
surface. Each slide plate will be made of 3/32" thick glass
filled reinforced PTFE, 25% glass filled, bonded to a 10GA carbon steel backing plate.
The PTFE, 25% glass filled, will be recessed ¼" from the edge of the plate.
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All
welding shall comply with B31.3 and B31.1 Piping Code and AWS D1.1
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The
following items unless otherwise noted on contract drawings shall be
in accordance with the following:
A. |
Structure
shapes and plate: ASTM A-36 |
B. |
Bolts
and studs: ASTM A-307 |
C. |
Nuts:
A563 |
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Mailing: P.O. Box 34506, Houston, TX 77234-4506 Location: 3701 Holmes Road, Houston, TX 77051
Our Subsidiaries: U.S. Bellows: Metallic & Fabric Expansion Joints, Bellows Sweco Fab: ASME Vessels, Pig Launchers, Spectacle Blinds
Pipe Shields: Pre-Insulated Pipe Supports, Slides, Guides & Anchors
Fronek Anchor/Darling: Snubbers, Sway Struts & Sway Braces
Phone:
(713) 731-0030 Toll-Free: (800) 787-5914
FAX: (713) 731-8640 info@pipingtech.com
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